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运营管理

IGCSE 商业研究 · 知识点 4

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运营管理

看一家汽车工厂内部。同一款车,一遍又一遍,每天数百辆,每一辆都与前一辆完全相同。有人决定了这一切:如何制造它,制作什...

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4.1

商品与服务的生产

教学大纲
  1. 描述生产方式:单件生产、批量生产和流水线生产,并说明其优缺点
  2. 解释生产率及其提升方法
  3. 解释精益生产、准时制(JIT)库存控制及库存管理
  4. 解释技术如何改变生产过程

来源:Cambridge International 教学大纲

English
Stock control: the sawtooth chart

Production 生产 means turning materials and labour 劳动力 into finished goods and services 服务. There are three main methods.

A car assembly line inside a factory: part-built cars in sequence along a moving line
A car assembly line: making many identical products on a moving line
Method What it is Good for Drawback
job production 单件生产 making one item at a time, to order special, one-off items: a wedding cake, a ship slow and costly per item
batch production 批量生产 making a group of the same item, then switching to another group bakeries, clothes in different sizes machines stand idle while switching
flow production 流水线生产 making goods non-stop on a moving line mass-made goods: cars, drinks costly to set up; work can be boring
Three production methods: job (one unique item), batch (a group made then a switch) and flow (items moving non-stop along a line)
The three methods of production

Productivity

Productivity 生产率 measures how much each worker or machine produces in a set time. Higher productivity lowers the cost per item. A business can raise productivity by:

  • training workers,
  • using better machines and technology 技术,
  • improving motivation 激励,
  • organising the work better.
Productivity is output divided by worker times time; raise it by training workers, better machines, more motivation and organising work better, which lowers the cost per item
Productivity is output per worker in a set time; raising it lowers the cost per item

Lean production and just-in-time

Lean production 精益生产 means cutting all waste — wasted time, materials, space and effort — while keeping quality.

One key method is just-in-time 准时制 (JIT). With JIT, materials arrive just as they are needed, and finished goods are sold quickly, so the business holds very little inventory 库存 (its stock of materials and goods). This saves storage cost, but one late delivery can stop production. Good management of inventory keeps enough stock to meet demand, but not so much that money is tied up or goods go out of date.

Just-in-time holds almost no stock and relies on frequent deliveries, saving storage cost but stopping if a delivery is late; just-in-case holds a buffer of stock that never runs out but ties up money
Just-in-time holds little stock with frequent deliveries; just-in-case holds a buffer of stock

Technology in production

Technology has changed production. Automation 自动化 (machines and robots doing tasks), computer design and online ordering all make production faster, cheaper and more exact. But machines cost a lot to buy and can replace workers' jobs.

Orange robot arms welding a bare car body shell on an automated production line
Automation: industrial robots weld and assemble car bodies — faster and more exact than by hand, but they cost a lot and replace some workers
探索

生产方法

一个企业选择单件、批量或流水线生产以适合它的产品和订单规模。

词汇 训练
English 中文 拼音
production/prəˈdʌkʃn/ 生产 shēng chǎn
labour/ˈleɪbə/ 劳动力 láo dòng lì
services/ˈsɜːvɪsɪz/ 服务 fú wù
job production/dʒɒb prəˈdʌkʃn/ 单件生产 dān jiàn shēng chǎn
batch production/bætʃ prəˈdʌkʃn/ 批量生产 pī liàng shēng chǎn
flow production/fləʊ prəˈdʌkʃn/ 流水线生产 liú shuǐ xiàn shēng chǎn
productivity/ˌprɒdəkˈtɪvɪti/ 生产率 shēng chǎn lǜ
technology/tekˈnɒlədʒi/ 技术 jì shù
motivation/ˌməʊtɪˈveɪʃn/ 激励 jī lì
lean production/liːn prəˈdʌkʃn/ 精益生产 jīng yì shēng chǎn
just-in-time/dʒʌst ɪn taɪm/ 准时制 zhǔn shí zhì
inventory/ˈɪnvəntri/ 库存 kù cún
automation/ˌɔːtəˈmeɪʃn/ 自动化 zì dòng huà
4.2

成本、生产规模与盈亏平衡分析

教学大纲
  1. 将成本分类为固定成本、可变成本、总成本和平均成本
  2. 绘制并解读盈亏平衡图;识别盈亏平衡产量和保本点(安全边际)
  3. 计算并使用盈亏平衡产量、总收益、总成本和利润;解释盈亏平衡分析的局限性

来源:Cambridge International 教学大纲

English
Economies of scale: average cost falls
Break-even analysis, built line by line

Types of cost

A business has different kinds of cost 成本.

  • fixed costs 固定成本 do not change with output — rent, salaries, insurance. You pay them even if you make nothing.
  • variable costs 可变成本 change with output 产量 — materials, and pay for each item made. More output means more variable cost.
  • total cost 总成本 is fixed costs plus variable costs.
  • average cost 平均成本 is the total cost divided by the number of items made.
$$\text{total cost} = \text{fixed costs} + \text{variable costs}$$
$$\text{average cost} = \frac{\text{total cost}}{\text{output}}$$

Worked example. A factory has fixed costs of £8,000 and variable costs of £2 per unit, and makes 1,000 units. Find the total cost and the average cost per unit.

$$\text{total cost} = \text{\pounds} 8\,000 + (1\,000 \times \text{\pounds} 2) = \text{\pounds} 10\,000$$
$$\text{average cost} = \frac{\text{\pounds} 10\,000}{1\,000} = \text{\pounds} 10 \text{ per unit}$$
Cost behaviour chart: fixed cost stays flat, variable cost rises from zero, and total cost runs parallel above variable cost, separated by the fixed cost
Total cost = fixed cost + variable cost; only variable cost rises with output

Revenue and profit

Revenue 收入 is the money a business gets from selling its products.

$$\text{total revenue} = \text{price} \times \text{quantity sold}$$

Profit 利润 is what is left after all costs are paid.

$$\text{profit} = \text{total revenue} - \text{total cost}$$

Worked example. The same factory sells all 1,000 units at £15 each. Find its total revenue and its profit.

$$\text{total revenue} = \text{\pounds} 15 \times 1\,000 = \text{\pounds} 15\,000$$
$$\text{profit} = \text{\pounds} 15\,000 - \text{\pounds} 10\,000 = \text{\pounds} 5\,000$$

Break-even

Break-even 盈亏平衡 is the output or sales level at which total revenue equals total cost, so the business makes no profit and no loss. Below it the business makes a loss; above it, a profit.

Each item sold gives an amount towards covering the fixed costs. This amount is the selling price minus the variable cost of one item (sometimes called the contribution 贡献 per unit).

$$\text{break-even output} = \frac{\text{fixed costs}}{\text{selling price per unit} - \text{variable cost per unit}}$$

A break-even chart 盈亏平衡图 plots total cost and total revenue against output. The two lines cross at the break-even point 盈亏平衡点.

Break-even chart with the total revenue line crossing the total cost line at the break-even point; a loss region to the left and a profit region to the right, above the flat fixed-cost line
The break-even point is where total revenue equals total cost — left of it is loss, right of it is profit

The margin of safety 安全边际 is how far the actual output is above the break-even output.

$$\text{margin of safety} = \text{actual output} - \text{break-even output}$$

Worked example. A product sells for £15 with a variable cost of £5 per unit, and the firm's fixed costs are £8,000. Find the break-even output, and the margin of safety if the firm actually makes 1,200 units.

The contribution per unit is $\text{\pounds} 15 - \text{\pounds} 5 = \text{\pounds} 10$, so

$$\text{break-even output} = \frac{\text{\pounds} 8\,000}{\text{\pounds} 10} = 800 \text{ units}$$
$$\text{margin of safety} = 1\,200 - 800 = 400 \text{ units}$$

A large margin of safety is safer, because sales can fall a long way before the business makes a loss.

Limits of break-even analysis. The simple model assumes that all output is sold, selling price and variable cost per unit stay constant, and fixed costs remain unchanged within the stated period and capacity. Discounts, waste, extra equipment or changing demand can alter the result, so break-even is a planning guide rather than a guarantee of sales or profit. If contribution per unit is zero or negative while fixed costs are positive, there is no break-even sales quantity in this model.

探索

检验盈亏平衡计算的假设

$Q_{BE}=\frac{F}{p-v};\quad \pi=(p-v)Q-F$

销量变化会改变利润,而固定成本保持不变。初始数值与本课例题一致。

词汇 训练
English 中文 拼音
cost/kɒst/ 成本 chéng běn
fixed costs/fɪkst kɒsts/ 固定成本 gù dìng chéng běn
variable costs/ˈveərɪəbl kɒsts/ 可变成本 kě biàn chéng běn
output/ˈaʊtpʊt/ 产量 chǎn liàng
total cost/ˈtəʊtl kɒst/ 总成本 zǒng chéng běn
average cost/ˈævrɪdʒ kɒst/ 平均成本 píng jūn chéng běn
revenue/ˈrevənjuː/ 收入 shōu rù
profit/ˈprɒfɪt/ 利润 lì rùn
break-even/breɪk ˈiːvən/ 盈亏平衡 yíng kuī píng héng
contribution/ˌkɒntrɪˈbjuːʃn/ 贡献 gòng xiàn
break-even chart/breɪk ˈiːvən tʃɑːt/ 盈亏平衡图 yíng kuī píng héng tú
break-even point/breɪk ˈiːvən pɔɪnt/ 盈亏平衡点 yíng kuī píng héng diǎn
margin of safety/ˈmɑːdʒɪn ɒv ˈseɪfti/ 安全边际 ān quán biān jì
4.3

实现优质生产

教学大纲
  1. 解释质量对企业的重要性
  2. 区分质量控制与质量保证,以及实现质量所采用的方法

来源:Cambridge International 教学大纲

English

Why quality matters

Quality 质量 means a product is good enough for what customers 顾客 need. Good quality:

  • builds a strong brand 品牌 and customer loyalty 顾客忠诚度,
  • means fewer returns, complaints and wasted materials,
  • lets a business charge a higher price.

Poor quality loses customers and damages the brand.

Quality control and quality assurance

There are two main ways to manage quality: quality control 质量控制 and quality assurance 质量保证.

Quality control Quality assurance
When check at the end build in quality at every stage
Who inspectors check finished goods every worker is responsible
Idea find and remove faulty goods stop faults from happening at all
Quality control checks faulty goods only at the end with an inspector, while quality assurance builds a quality check into every production stage
Quality control checks at the end; quality assurance builds quality into every stage
探索

质量方法实验室

通过预防或发现缺陷的时间点来比较质量方法。

词汇 训练
English 中文 拼音
quality/ˈkwɒlɪti/ 质量 zhì liàng
customers/ˈkʌstəməz/ 顾客 gù kè
brand/brænd/ 品牌 pǐn pái
customer loyalty/ˈkʌstəmə ˈlɔɪəlti/ 顾客忠诚度 gù kè zhōng chéng dù
quality control/ˈkwɒlɪti kənˈtrəʊl/ 质量控制 zhì liàng kòng zhì
quality assurance/ˈkwɒlɪti əˈʃʊərəns/ 质量保证 zhì liàng bǎo zhèng
4.4

选址决策

教学大纲
  1. 解释影响制造企业和服务企业选址的因素
  2. 解释企业在海外选址时考虑的因素以及法律控制的作用

来源:Cambridge International 教学大纲

English
A large distribution warehouse
Where a business locates — like this distribution centre — affects its costs and service.

Locating a business

Where a business sits affects its costs and its sales. A manufacturing 制造业 business (one that makes goods) looks at:

  • nearness to raw materials 原材料, because heavy or bulky materials cost a lot to move,
  • nearness to customers and the market 市场,
  • the cost and size of the land,
  • a supply of suitable labour,
  • good transport links,
  • government grants offered in some areas.

A service business (one that sells services, such as a shop or a hair salon) looks more at being close to customers, passing foot traffic, nearby shops, and the rent.

Locating in another country

A business may produce or sell abroad in order to reach new customers and bigger markets, pay lower wages or rent, get nearer to raw materials, or avoid tariffs 关税 (taxes on imports) by making goods inside the country. But it must then deal with different laws, languages and customs, and follow the legal controls 法律管制 of both countries.

探索

选址因素实验室

分类说明企业为何选择某一地点而非另一地点。

词汇 训练
English 中文 拼音
manufacturing/ˌmænjuːˈfæktʃərɪŋ/ 制造业 zhì zào yè
raw materials/rɔː məˈtɪərɪəlz/ 原材料 yuán cái liào
market/ˈmɑːkɪt/ 市场 shì chǎng
tariffs/ˈtærɪfs/ 关税 guān shuì
legal controls/ˈliːɡl kənˈtrəʊlz/ 法律管制 fǎ lǜ guǎn zhì
4.4

考试技巧

English
  • Match the production methods: job (one-off items to order), batch (a group, then switch to another), flow (non-stop mass production on a line).
  • Learn the formulas: total cost = fixed + variable; average cost = total cost ÷ output; total revenue = price × quantity; profit = total revenue − total cost.
  • Break-even output = fixed costs ÷ (selling price − variable cost per unit). How far actual output is above break-even is the margin of safety.
  • Break-even analysis assumes everything made is sold at one fixed price and cost, so it is only a guide.
  • Quality control checks finished goods at the end; quality assurance builds quality in at every stage.

Vocabulary card meanings

break-even chart: A graph that shows where income meets total costs.

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